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This fully automatic automotive radiator plastic tank crimping machine is a core assembly solution designed to mechanically seal the upper and lower plastic water tanks onto the aluminum header, creating a permanent, leak-proof crimped joint. Engineered for radiator manufacturing and repair lines, the radiator crimping machine integrates PLC and touchscreen control with a dual-station layout that handles multiple core sizes for both passenger and commercial vehicle radiators. With rapid mold changeover and flexible parameter storage, this automatic radiator tank crimping equipment is ideal for high-mix, multi-model production environments where leak-free performance is critical.
Precise Crimping & Leak Prevention: Multi-point synchronized pressing with exactly controlled force and stroke delivers uniform compression across the sealing gasket, effectively eliminating coolant leaks and ensuring long-term radiator integrity.
Dual-Station High Efficiency: Two stations work alternately, dramatically boosting throughput for high-volume radiator assembly orders and maximizing the output of your plastic tank crimping process.
Flexible Adaptation for Multiple Specifications: Quickly adapts to different radiator models and sizes by adjusting fixtures and swapping quick-change molds, providing excellent versatility across a wide range of passenger and commercial vehicle platforms.
Simple Automation & Easy Operation: The PLC stores multiple process recipes, enabling one-touch product changeover. Automatic fault alarms reduce operator skill requirements, making this radiator tank crimping machine easy to integrate into any production line.
Full Safety Protection: Equipped with a tri-color warning light, safety light curtain, dual-hand start buttons, and a foot switch, the machine fully complies with industrial safety standards to safeguard the crimping operation.
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| Parameter | Specification |
|---|---|
| Applicable Radiator Core Width | 450–1000 mm (customizable for various radiator sizes) |
| Applicable Header Length | 200–1000 mm (passenger & commercial vehicle compatible) |
| Tank Material Compatibility | PA66‑GF30 and other automotive-grade engineering plastics |
| Crimping Stations | Dual station, processes 2 cores simultaneously for high-output crimping |
| Control System | PLC programmable controller + 7″ or 10″ touchscreen, supports parameter storage and one-key recall |
| Crimping Accuracy | Depth error ≤ ±0.05 mm, pressing force adjustable for precise leak-proof crimping |
| Production Efficiency | 18–25 sec/piece (single station); up to 80–100 pcs/hour (dual station) |
| Drive System | Servo motor + pneumatic clamping + hydraulic assist (optional) |
| Safety Configuration | Tri-color indicator light, safety light curtain, dual-hand start buttons, foot switch |
| Power & Air Supply | 380 V, 50 Hz three-phase; compressed air 0.5–0.7 MPa |
| Machine Dimensions (L×W×H) | Approx. 1900 × 1800 × 2200 mm |
| Machine Weight | Approx. 2800–3200 kg |
| Mold System | Quick-change crimping molds, changeover time < 5 min for fast model switchover |
Every radiator production line has unique demands. As a manufacturer of custom radiator plastic tank crimping machines, we tailor core width, header length, and crimping tooling precisely to your radiator specifications. PLC programs are preloaded with your dedicated process parameters, and optional upgrades — such as hydraulic assist or extended automation — are available to align the automatic crimping machine with your workflow. Our engineering team works closely with you to deliver a complete, turnkey radiator tank crimping solution that integrates seamlessly into your manufacturing process.
For over 15 years, SUNHOPE has been a leading manufacturer and developer specializing in automotive radiator and condenser components, exporting globally. Our expertise encompasses the entire radiator production line.
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